IPG Pastillator Machine: Precision Cooling and Solidification for Industrial Applications
Wiki Article
In modern industrial processes where the solidification of liquid materials is very important, the Pastillator Machine has emerged as being a trusted solution for efficient and high-quality production. Designed to convert molten materials into uniform solid pastilles, IPG’s pastillator systems offer unparalleled performance in terms of cooling speed, product consistency, and automation. These machines are essential in industries like chemicals, petrochemicals, food processing, and specialty materials.
What Is an IPG Pastillator Machine?
The IPG Pastillator Machine is really a specialized kind of cooling and solidification equipment manufactured by IPG (International Process Group), an organization known for its expertise in thermal processing and material handling systems. This machine transforms hot, liquid materials into small, round solid drops (pastilles) by depositing them onto a cooled steel belt. As the pastilles move down the conveyor, they solidify and they are collected for packaging or further processing.
Key Features of IPG Pastillator Machines
✅ 1. Rotating Drop Forming Head
The IPG pastillator runs on the rotating drum or drop former with precision nozzles or orifices. This ensures uniform droplet size and spacing, causing consistently shaped pastilles.
✅ 2. Stainless Steel Cooling Belt
A continuous metal belt cooled by water or glycol circulates within the droplets. This ensures rapid and in many cases cooling, crucial for temperature-sensitive products.
✅ 3. High Throughput and Efficiency
IPG machines are engineered for 24/7 industrial operation, with customizable widths and outputs. Capacities range from 100 kg/hour to several tons per hour, depending on product type and machine size.
✅ 4. Clean and Contamination-Free Operation
The closed design and easy-clean components assist in preventing contamination, making the machine suitable for food-grade and pharmaceutical applications too.
✅ 5. Low Energy Consumption
Unlike traditional flaking or granulating methods, pastillation minimizes waste, dust, and use while keeping high yield and purity.
Applications of IPG Pastillators
IPG Pastillator Machines are versatile and handle a multitude of molten substances, including:
Sulphur
Waxes and resins
Stearic acid
Bitumen/asphalt
Fertilizers (e.g., urea)
Hot melt adhesives
Pharmaceuticals
Food ingredients (e.g., cocoa butter)
Benefits of Using an IPG Pastillator Machine
Precision solidification: Consistent size, shape, and cooling of pastilles.
Improved product handling: Solid pastilles are simple to package, store, and transport.
Less dust and fines: Compared to flaking or prilling systems.
Modular and scalable design: Machines may be tailored to suit both pilot plants and full-scale industrial operations.
Low maintenance: Durable construction with minimal moving parts subjected to wear.
How It Works: The Pastillation Process
Molten Product Feed – Liquid material is fed from the heated tank towards the drop-forming system.
Droplet Formation – A rotating drum with drop nozzles deposits uniform drops to the cooling belt.
Cooling and Solidification – As the droplets move across the belt, they cool and solidify.
Discharge – Solidified pastilles are scraped off the belt and conveyed to a storage bin or packaging system.
Why Choose IPG?
Over two decades of global expertise in process engineering
Custom solutions tailored to client material and throughput needs
Systems meant to meet CE, ATEX, or FDA requirements
Strong after-sales support and training programs
The IPG Pastillator Machine can be a powerful tool for industries which need precision cooling and forming of molten materials. Its ability to produce clean, uniform, and easily manageable pastilles can make it a preferred option for improving product quality and process efficiency. With a modular, hygienic, and energy-efficient design, IPG’s pastillator systems are setting new standards for reliability in thermal solidification processes.